SPECTACLE
LENSES
The ABCs of Aspherics
The building blocks of contemporary lens technology
By Joseph L. Bruneni
Illustrations by Keith Locke
Ever since aspheric lenses were introduced for conventional prescriptions in 1989, Eyecare Business has been covering this burgeoning category. For 40 years prior to that time, aspheric lenses had represented the most complex lens design for eyeglasses�a design that was limited to the post-cataract field.
The cosmetic and visual advantages for high plus corrections made aspherics the preferred lens following cataract surgery. Unfortunately, just about the time aspheric cataract lenses hit their stride, interocular lenses (IOLs) were invented, and in time, virtually eliminated the use of cataract spectacles (IOLs can also be ordered in aspheric form). That seemed to relegate those complex lenses to history�s dustbin.
All this changed in 1989, however, when Rodenstock introduced a new lens series called �Cosmolit.� These were CR 39 single vision lenses with aspheric curves on the front surface, similar to the earlier post-cataract lenses, but available for corrections down to plano. Initially, the lenses were made in plus powers only.
Eyecare professionals soon discovered how aspheric lenses improved both optics and cosmetics. Adding to their appeal was the fact that these new lenses fell into the premium category, producing improved profits for everyone involved.
The use of aspherics grew rapidly. Two years later, minus power lenses became available, and other manufacturers began producing aspheric lenses. The race was on.
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Understanding Aspherics
An explanation of aspheric lenses will help in understanding this special lens category.
All modern lenses utilize minus cylinders with the cylinder curves placed on the backside of the lens. The front surface is considered to be the base curve, and all lab surfacing takes place on the backside of the lens.
- Superior optics. The word �aspheric� is defined as �non-spherical.� The aspheric curves on the front surface, in combination with the back curves, produce optics superior to those of conventional lenses�especially when looking away from the optical center of the lens.
- Cosmetic advantages. Much of their popularity comes from the fact that they also improve the appearance of eyewear. In plus powers, aspheric lenses are flatter with an immediately noticeable decrease in bulging.
Flattening is less obvious with minus lenses, but the aspheric curves reduce edge thickness, always an advantage for myopes. Lens designers have long known that flatter minus lenses would have thinner edges, but simply flattening the front curves introduced severe optical errors. When the front surface is made aspheric, minus lenses can be considerably flatter with no optical distortions.
- Atoric technology. A later development involved moving the aspheric curves to the backside. Aspherizing both cylinder curves on the back surface produces even better optics for wearers. This new type of lens required a new term� �atoric.� Atoric lenses provide the ultimate in visual acuity for ophthalmic lenses.
By 1992, aspheric lenses had become an accepted premium lens category, and 17 lens manufacturers were producing these lenses.
That extraordinary growth prompted the author to make the following prediction in an article appearing in the June, 1992 issue of Eyecare Business: �The ultimate lens of the future may very well end up being an aspheric lens made in a higher index material.�
The rest of this article will review what�s currently available in aspheric form so readers can decide for themselves whether that statement was clairvoyant or mere hyperbole.
One good example of how the use of aspheric curves has increased is progressive addition lenses. PALs have always used aspheric curves in the lower front surface of the lens. Many PALs introduced in the last several years now feature aspheric curves in the top portion of the lens as well as the bottom. Descriptive literature usually describes them as �all aspheric.�
Aspheric curves in the top half of new progressives are less aspherized than in single vision lenses. It now seems likely that new progressive designs in the future will feature aspheric (or atoric) curves throughout the lens.
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Lens Materials
Aspheric lens designs can be produced in any material. The major influence on aspheric growth has been the tendency for manufacturers to produce their newer lenses totally in aspheric or atoric form. If this trend continues as expected, all modern lenses will eventually be either aspheric or atoric. Here are some examples of lenses that have been produced totally in aspheric or atoric form: n Spectralite�: In 1990, Sola Optical produced a proprietary 1.54 index plastic with some unique features. All Spectralite lenses use an aspheric design that Sola calls ASL�. Even with a relatively low index, the aspheric curves provide cosmetic benefits similar to 1.60 lenses.
- Tegra�: This all-aspheric polycarbonate line was launched by Vision-Ease.
- Seiko Changers�: Though now discontinued, these plastic photochromic lenses were only available in aspheric form.
- Vizio�: Introduced in 1998 by Sola, these 1.66 index minus stock lenses (also made in polycarbonate) are only made in aspheric/atoric form.
- Resolution�: Introduced this year by Optima as its first polycarbonate lenses, the entire series is made in aspheric/atoric form.
- Hyper Index 1.74�: Optima recently introduced these super high-index stock lenses in aspheric form only.
- Phoenix�: Hoya is bringing out Phoenix �, a line of lenses made of PPG�s new Trivex� material that are totally aspheric.
- Trilogy�: Younger Optics is also producing an all-aspheric line of Trivex lenses that it calls Trilogy�.
- Multigressiv�: Rodenstock produces this totally atoric progressive lens. U.S. labs are currently not equipped to process atoric surfaces, so these custom lenses are produced in Rodenstock�s European factory lab.
- Gradal� Top: This Zeiss progressive also features an atoric design.
- 2C Optics�: This entire line of cast-to-prescription lenses (now part of Rodenstock North America) is aspheric.
- J&J Visioncare: This entire line of �cast to prescription� lenses is aspheric. The line is temporarily on hold, but is still expected to be re-released.
- Optical Dynamics: Next month, this in-office casting company is releasing a totally new all-aspheric progressive design called �Continual Focus Lens� that also features atoric curves on the back surface.
- High index. Some manufacturers now produce their high-index lenses in two forms, standard and aspheric.
These events seem to indicate that aspheric or atoric optics will probably continue to show up in most, if not all, new lens introductions. The future for ophthalmic lenses is clearly revealed. These facts also validate the prediction in EB that eventually all lenses would be made in aspheric form.
Readers who have been in the optical business for more than 30 years will remember when lens manufacturers produced lenses in two forms: Standard 6 base and corrected curve. Suppliers spent fortunes trying to convert the professions over to corrected curve lenses, now called �best form.�
It took 30 years for corrected curve lenses with their superior performance to totally eliminate the less sophisticated 6 base lenses. With the current accelerated use of aspheric/atoric lenses, we can expect the next transition�from corrected curve to aspheric/atoric lenses�to take place over a much shorter period of time.
With these new designs as the foundation, it will surely be interesting to watch modern lenses develop and evolve.
Explaining Atoric Technology |
Aspheric lenses improve optics by reducing oblique astigmatism as wearers look away from the optical center. They are a major improvement over conventional best form lenses but still represent a compromise, particularly for cylinder corrections. Why? Assume the patient requires 2 diopters of cylinder in a conventional aspheric lens. The back surface might have, for example, a 4.00D curve in one direction and 6.00D in the opposite meridian, producing the required 2.00 diopters of cylinder. The aspheric front surface could be optimized precisely for the 4.00D curve on the backside, but will be less than optimal for the 6.00D curve. Conventional aspheric lenses average their base curve for the cross curves that may be used on the back surface. Even though somewhat of a compromise, aspheric lenses will always be a significant improvement over a conventional �best form� lenses. Now let�s produce the same cylinder lens but with a spherical front surface and aspherized cylinder curves on the back surface. This way we can precisely optimize both the sphere meridian and the cylinder meridian to the base curve on the front surface. This is a major advancement. One characteristic of atoric lenses is a significantly wider field of vision. Currently, in single vision, these lenses are only available in factory-produced stock lens form. Rodenstock and Zeiss now offer progressive lenses with atoric curves, but they can only be processed in factory labs. U.S. laboratories don�t have equipment to generate and polish atoric curves but that is expected to change in the next several years. Zeiss, in partnership with Schneider, a German machinery manufacturer, is currently offering a generator that can produce atoric curves. Zeiss is predicting polishing equipment for atorics in about a year. Sooner or later, labs will be able to produce atoric surfaces, and that will be a giant step forward for ophthalmic lenses. |
Dispensing Aspheric/Atoric Lenses |
Dispensing these sophisticated lenses is relatively simple. Fit both aspheric and atoric lenses the way progressive lenses are fit. � Pre-adjust the frame and determine the fitting height (like PALs). Monocular PDs are advised, using a digital pupilometer. � The optical center is also the center of the aspheric field. Proper positioning requires compensating the vertical height based on the frame pantoscopic tilt. To do this, determine the pantoscopic tilt and lower the optical center 1mm for every 2� of tilt. For example, if frame tilt is 8�, lower OC 4mm. Maximum drop is 5mm. An alternative method is to have the patient tilt the head back until the frame tilt is 0� (with the lens portion of frame perpendicular to the counter). Mark the lens at the center of the pupil in that position. � Aspheric manufacturers produce cutout charts for aspheric/atoric lenses. Position the selected frame with pupil markings over the center of the cutout chart, and make sure the lens will cut out. If it won�t, select a smaller frame. � Adjust the frame for a vertex distance of 13mm or less. � Discourage patients from switching back and forth from aspheric lenses to non-aspheric lenses. This slows adaptation. �Aspheric lenses have flatter back curves, so back-surface reflections may differ from what the wearer is used to. An anti-reflection coating reduces adaptation problems and improves cosmetics. That�s why many offices routinely recommend AR with aspheric/atoric lenses. |